Manifolds in Industry

Industrial Manifold Applications

Manifolds organize hydraulic, pneumatic, process, and valve-control circuits throughout mobile machines, automated equipment, manufacturing systems, and industrial processes.

Manifolds are used wherever multiple fluid paths need to be organized, controlled, distributed, monitored, or combined into a compact assembly.

Their role varies by application. A mobile hydraulic manifold may control cylinders and drive motors, while a pneumatic automation manifold can distribute compressed air to dozens of machine functions. Process manifolds may instead isolate, meter, sample, or route liquids and gases between equipment.

Mobile Hydraulics

Mobile Equipment Manifolds

Construction, agricultural, utility, material- handling, and other mobile machines often contain multiple hydraulic functions within limited installation space.

Manifold blocks can combine directional, pressure-control, check, and flow functions near cylinders, motors, pumps, and machine attachments.

Industrial rotary component representing mobile hydraulic equipment
Mobile Equipment Manifolds

Automated Machinery

Factory Automation Manifolds

Automated machinery frequently uses pneumatic valve manifolds to control cylinders, grippers, clamps, gates, ejectors, and other repeated movements.

Hydraulic manifolds can also appear in automation where higher force, controlled clamping, pressing, lifting, or positioning is required.

Centralizing valve functions can reduce external tubing and organize the machine's fluid controls around electrical automation.

Factory Automation Manifolds

Process Systems

Process Equipment Manifolds

Process applications can use manifolds to distribute liquids or gases between pumps, vessels, instruments, filters, valves, analyzers, and production equipment.

These applications can place increased emphasis on material compatibility, corrosion resistance, cleanliness, isolation, sealing, and reliable instrumentation connections.

Process Equipment Manifolds

Industrial Machinery

Machine Tool and Production Equipment

Industrial machinery can use manifolds for clamping, lifting, feeding, positioning, lubrication, cooling, pneumatic automation, hydraulic power, and other controlled functions.

Integrating valves into a block can reduce the number of external lines needed around the machine while creating a defined central control location.

Industrial Machinery Manifolds

Test Equipment

Testing and Measurement Systems

Test stands and measurement systems can require repeated connection between pumps, sensors, valves, pressure sources, test articles, flow meters, and return circuits.

A manifold can organize these paths while providing dedicated ports for pressure, temperature, flow, and other measurements.

Compact Integration

Why Manifolds Are Used in Equipment Design

Compact Routing Internal passages can replace portions of external tubing or piping.
Valve Integration Several control functions can share one machined block.
Repeatable Assembly Defined ports and cavities simplify repeated machine construction.
Reduced Connections Fewer external junctions can simplify system packaging.
Diagnostic Access Sensors and test ports can be incorporated near critical circuits.
Custom Geometry The block can be designed around the surrounding equipment.

Application Requirements

The Environment Changes the Manifold Design

A manifold installed on mobile machinery faces different design priorities from one used inside a clean automated machine or chemical process system.

Vibration, temperature, contamination, corrosion, pressure, fluid type, weight, service access, electrical integration, and physical packaging can all influence the final design.

Manifold Design & Engineering

Selecting the System

Hydraulic, Pneumatic or Process Control?

The appropriate manifold architecture depends on the type of fluid system being controlled.

Hydraulic systems are frequently used where high force and compact power transmission are required. Pneumatic systems are common in repetitive automation using compressed air. Process manifolds focus on controlled routing of industrial liquids and gases.